Nickel Ore Processing Plant

Nickel Ore Processing Plant

Star Trace offers turnkey solutions for nickel ore processing plants. We are one of the leading project suppliers for nickel ore plants and we work closely with our customers to fulfill their specific needs for a customized packaged solution. Specialized in the fabrication of these machines for 25 years and this enables us to be in a leading position in the field of nickel ore processing plant & equipment.

Grizzly Feeders

The Grizzly Feeder is suitable to feed primary jaw crushers, selecting the large sizes which require primary crushing, the smaller sizes, and any fines which must be eventually rejected.

The Grizzly vibro feeder consists of a very large vibrating body made of thick plate, with inside lining of anti-abrasive plate.

The Grizzly vibro feeder is driven by two or four vibrating motors. The vibro feeder which may either be placed on a steel or concrete base rest on springs.

• A robustly constructed range of vibratory machines extending from units 0.5m wide x 2m long up to units 1.5m x 4.5m.
• The grizzly feeders are intended primarily for use ahead of primary crushers and are designed to handle large run-of-quarry stone, take the impact of dumped loads and smooth out the flow of material to the crusher.
• All models of grizzly vibro feeders have a flat reinforced impact area followed by a sloping grizzly bar section.
• The longer grizzly feeders are fitted with two stepped, grizzly bar sets. Replaceable wear sections of mild steel, manganese steel or rubber are fitted depending on the duty specified.

Overband Magnetic Separator

STAR TRACE Permanent Magnetic Over band separators are powered by ceramic focused flux, strontium ferrite magnets for superior coercive force.

The magnetism in these equipment is produced by an internal assembly of the above magnetic material. This assembly is enclosed in a non-magnetic housing.

Star Trace design concentrates attractive power on the surface where it is needed most.

The magnetic strength of the permanent magnet will match that of the corresponding size of the electromagnet used for the same application.

In Over band permanent magnetic separator, continuous cleaning is made possible by a heavy duty clad belt that encircles the magnet on a series of rotating pulleys.

As ferrous metal is attracted and held by the magnet, the moving belt carries the collected metal outside of the magnetic field where it is then released beyond the product flow.

• For extra protection from tramp iron.
• For increased product cleaning.
• For heavy duty separation.

Jaw Crusher

The crushing chamber of Jaw Crusher is composited by stationary jaw and movable jaw.The crushing work simulates the movement of animals which use two jaw crushers to crush materials.

Jaw Crusher is widely used in quarry, mining, metallurgy industry, building material, highway, railway and chemical industry etc.

The largest compression resistance of the material to be crushed is 320m pa. It is ideal for the primary crushing. It features high reduction ratio, easy operation, simple construction, repeatable performance, easy maintenance and low consumption.

Impact Crusher

STAR TRACE in impact crusher is a new type of high-efficiency crushing equipment. This crusher mainly consists of board hammer, impact plate, board hammer pedestal, rotor, and feed port etc. Being simple, reliable and energy-efficient, our impact crusher is one of the most frequently used rock crushers.

• Large feed size and high crushing chamber are suitable to crush hard and big materials.
• Space between impact plates and hammers can be adjusted conveniently, so the shape and size of final product can be controlled.
• New type of abrasion-proof materials are used, so life of hammers, impact plates and lining plates is much longer.
• High chromium hammer and unique lining plate are suitable to crush hard stones efficiently.

Vibrating Screen

The type universal Vibro Screen is a new generation vibratory screening machine characterized by low profile, efficient protection of support structure from vibrating masses and virtually noiseless operation.

The various versions of these Vibro Screens permit its use for wet and dry screening, coarse and fine separations and are widely used in steel mills, mineral beneficiation plants, chemical, mining, food and fertilizer industries, coal preparation plants and many others.

The standard range of screens from 300x900mm to 3000x9000mm in single and multi deck configuration.

Ball Mill

A Ball Mill a type of grinder is a cylindrical device used in grinding (or mixing) materials like ores, chemicals, ceramic raw materials and paints.

Ball Mills rotate around a horizontal axis, partially filled with the material to be ground plus the grinding medium. Different materials are used as media, including ceramic balls, flint pebbles and stainless steel balls. An internal cascading effect reduces the material to a fine powder.

Industrial ball mills can operate continuously fed at one end and discharged at the other end. Large to medium-sized ball mills are mechanically rotated on their axis but small ones normally consist of a cylindrical capped container that sits on two drive shafts (pulleys and belts are used to transmit rotary motion).

Wet Drum Magnetic Separator

STAR TRACE Wet Permanent Magnetic Separators are offered in sizes of Dia 1200mm and 916mm in length of up to 3000mm. Three basic separator designs are available for cobbing, roughing and finishing /cleaning applications.

Each type can be supplied in a single drum or multiple drum stages for taconite or magnetite and also for recovery for magnetic medium in dense media plants. The stationary magnet yoke is an assembly of strontium-ferrite permanent magnets. The rotating drum is available with optional rubber or stainless steel covers. The magnetic flux pattern will match the tank configuration for optimum performance.

Star Trace magnetic wet separator dia 916 x 300mm is the smallest full scale separator in the 916 series and is primarily used for pilot plant tests. The separator can be delivered in concurrent, countercurrent and counter rotation versions.

Star Trace magnetic wet separator for laboratory use have drum dimensions dia. 600 x 285mm and dia. 200 x 100mm and dia are suitable for batch or continuous testing. The test results from the STAR TRACE laboratory separators correspond closely to those obtained in full scale operation.

Agitator

Agitation tank is the necessary equipment that regularly mixes the drugs and slurry, increases pharmaceutical drug reactions.

Agitation tank uses motor V-belt driving impeller to rotate. Regularly mixes the drugs and slurry, increases the role of pharmaceutical drug reactions and enhances the quality reaction time.

This machine applies to the mining dressing and also used as a variety of chemical industry trough cake mix.

Hydrocyclone

Hydrocyclone widely applied in mine-chosen technique in various metal mines. It mainly shows in the following works:

• Classification for closed circuit grinding.
• Regrinding for fine mine classification.
• Mud-removing before selection and after selection.
• Dam and backfill for gangue.

In closed circuit grinding system, it features high classification efficiency and fine overfall fineness under high mine concentration. Classification efficiency is higher for 5-10% than common screw grader. It benefits for enhancing grader utilizing choose proper specification and mode of cyclone according to grinding processing capacity, overfall fineness and sedimentation concentration. This is precondition of getting the most optimized work condition.

Star Trace is able to offer standalone, parallel connection machine or machine series in such specification as Ø50, Ø75, Ø100, Ø125, Ø150, Ø200, Ø300, Ø350, Ø500, Ø660.

Slurry Pumps

STAR TRACE is one of the most well recognized manufacturers of heavy duty, medium duty slurry and process pumps, vertical slurry pumps, ash slurry pumps, process pumps in India today.

Our company manufacturers advanced slurry pumps and process pumps. Our pump handle tougher abrasive solids and slurry found in mining, steel and glass industries.

Fourth Floatation Machines

STAR TRACE designs and manufactures all sizes of flotation cells. Multiple impeller/diffuser configuration can be used to either enhance or restrain mixing depending upon the nature of the ore being treated.

The robust design allows the structure to be self-supporting and thus fewer supporting beams are requires for installation. Metallurgically the hydrodynamic shape eliminates short-circuiting and prevents sanding.

Specially profiled impellers and diffusers enhance efficient pumping of the slurry. Excellent dispersion of the external air feed and homogeneous mixing of the air and slurry all contribute to superior recoveries and grades being obtained. The impellers and diffusers are moulded rubber or polyurethane coated for abrasion resistance.

Belt Conveyors

STAR TRACE takes the pleasure to introduce itself as one of the top most manufacturing, exporting and supplying units of Belt Conveyors based in India.

Designed to perfection, these belt conveyors are widely used in diverse industrial applications. We make use of good quality raw materials for manufacturing of these belt conveyors.

Thus our Belt Conveyors provide reliable performance and are very durable too. Made available in varied specifications, these belt conveyors are very affordable.

• E-waste recycling plant
• Mining
• Metallurgy
• Coal industries

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